The military aviation industry operates in high-stress, harsh environments that place significant demands on aircraft components. Fixed-wing military aircraft endure high-load, cyclic stresses that result in fatigue and corrosion of critical parts, leading to costly repairs and reduced aircraft availability. To meet the increasing demands for fleet readiness and reduced maintenance costs, US military sustainment programs are seeking innovative solutions to improve metrics like:

• Aircraft availability
• Cost per flight hour
• Cost to repair critical parts
• Part replacement cycles

PartWorks RepĀR addresses these challenges by offering advanced cold expansion solutions for fastener holes, reducing bushing fretting, preventing nutplate torque-out, and mitigating disbonding issues. These solutions directly impact the operational efficiency of military aircraft maintenance, improving aircraft availability and reducing the cost per repair. By incorporating augmented reality (AR), computer vision, and digital twin integration, PartWorks RepĀR enables real-time validation and ensures process compliance, helping the US Air Force and other military branches extend the service life of their aircraft.

Benefits for Military Aircraft Maintenance:

• Enhanced fatigue life of fastened components
• Reduced corrosion repair costs with cold expansion technology
• Increased aircraft availability by minimizing downtime for repairs
• Life extension credit validation with real-time process verification
• Improved safety and readiness for operational missions

By integrating PartWorks RepĀR into military aircraft maintenance, sustainment programs can maintain fleet readiness, reduce downtime, and extend the service life of critical components—all while cutting costs.

In the highly competitive commercial aviation industry, original equipment manufacturers (OEMs) and airlines are under constant pressure to do more with less—reduce costs, improve efficiency, and innovate to stay ahead. PartWorks RepĀR provides the cutting-edge technology needed to address these challenges by offering cold expanded parts, smart handheld tools, and on-wing validation solutions designed for commercial aircraft production and maintenance.

PartWorks RepĀR augmented reality solutions allow technicians to complete repairs with greater accuracy and speed, leading to significant improvements in key metrics:

• Faster turnaround times for repairs and inspections
• Reduced operating costs by extending the life of critical components
• Higher production efficiency in the commercial aircraft manufacturing process

Our RepĀR solutions are designed to reduce the cost of operation per flight hour, lower repair costs, and minimize the need for part replacements. Through engineering expertise, collaborative problem-solving, and out-of-the-box thinking, PartWorks enables commercial aircraft manufacturers to innovate and improve fleet performance while controlling costs.

Benefits for Commercial Aircraft Maintenance:

• Lower operational costs through increased efficiency and life extension of parts
• Faster repair processes with augmented reality-guided steps
• Reduction in part replacement cycles through validated repairs
• Enhanced aircraft availability for increased flight operations
• Real-time documentation and multimedia records for quality control and training

By partnering with PartWorks, commercial airlines and OEMs gain the competitive edge they need to thrive in today’s market. RepĀR reduces operational costs, enhances repair accuracy, and provides data-driven insights that improve the life cycle management of aircraft components.

Military rotary and vertical flight aircraft operate in some of the most demanding environments, facing challenges like vibration, fretting, cyclic loading, and extreme environmental exposure. These dynamic systems require precision and resilience in aircraft repair processes.

PartWorks RepĀR offers cold expansion solutions for rotary aircraft maintenance, specifically designed to withstand these conditions. Our team works collaboratively to develop custom solutions such as ultra thin-walled bushings, rivetless nutplates, and post-installation validation processes. These innovations ensure the integrity and durability of parts subjected to extreme stresses, improving the safety and reliability of rotary-wing aircraft.

Benefits for Military Rotary Aircraft Maintenance:

• Improved durability in high-vibration and cyclic loading environments
• Fatigue life extension of components exposed to extreme stress
• Enhanced corrosion protection with patented cold expansion techniques
• Real-time validation of repairs to ensure structural integrity
• Customized solutions for specific mission profiles and environmental challenges

PartWorks RepĀR solutions help military rotary aircraft operators overcome the most extreme conditions, ensuring operational readiness and extending the life of vital components.